Irrigation Tube Extruder
Flat Drip Tape Line
Round Drip Pipe Line
Rain Hose Extrusion Line
Strip-embedded Drip Tape Line
PE Layflat Hose Line
PE Irrigation Pipe Line
Labyrinth Drip Tape Line
Flat Drip Tape Line
Flat Drip Tape Line
The author: The release date:2013-06-08 17:42:40 reading:times


Detail

 

1. Overview
The Flat Drip Tape Line is designed and manufactured by Laiwu Yunfeng Water-saving Irrigation Co., Ltd. relying on 20 years of experience on drip tape production, and by attracting technique on drip tape line manufacture from home and abroad. Bye use of electric control wiring commonly used in the world, this line can be operated stably, become reliable and renewable and has high automation. The production line adopts technical specification specified by GB/T1800.3-1998.

2.Technical Data of Flat Drip Tape Line

S.N.
Items
Specifications
1
Tape Diameter
Φ 16mm
2
Tape Wall Thickness
0.18mm -0.6mm
3
Production Speed
40m/min -100m /min
4
Dripper Identifying Speed
500 pieces/min
5
Dripper Spacing
100mm, 150mm, 200mm, 300mm, 400mm, 500mm, 1000mm
6
Drilling Speed
450 holes/min
7
Total Installed Power
64kw
8
Length of the Line
35m
9
Total Line Weight
About 5800Kg

 
3. Component of the Flat Drip Tape Line
3.1 Flat Dripper Identification Unit
Upon effect of centrifugal force, the recognition tunnel can recognize inline drippers automatically. Cooperated by compressed air, the drippers can be driven into the tunnel with correct direction. The device is equipped with photoelectrical switches, tunnel, and PLC control.
3.2 Flat Dripper Conveyor
A servo motor is used to drive a belt which can bring the drippers in a tunnel into an accurate place for adherence.
3.3 Extruder 75/30 and Pipe Extruding Nose

Item
Sub-item
Specification
Screw
Diameter
65mm
L/D Ratio
30/1
Revolving Speed
140r/min
Material
38CrMoAla
Brand
Jinhu Brand
Surface Hardness
950--1024Hv
Barrel

Heating Zones for Barrel
Four Zones for Heating
Material
38CrMoAla
Brand
Jinhu Brand
Surface Hardness
940--1024Hv
Gear

Material
20CrMnTi
Processing Technique
Hammering, Carburizing, Quenching and Gear Grinding
Surface Hardness
HRC58—62
Die Head
 
Material for Die Head
40Cr Steel
Structure of Die Head
Right Angle
Diameter of Die Head
150mm
Heater for Die Head
1650W, Double-wrapped by Stainless Steel
Power
Power of Main Motor
45Kw—55Kw
Heating Power for Barrel
22Kw
Power for Cooling Fan
1Kw
Capacity
Extruder Output
140Kg
PLC Control Panel

Brand
Taida
Size
10.5 Inches
Function
Ethernet port, supporting multi-languages

 
3.4 Vacuum Sizing Tank
Through control by accurate vacuum and water level, tape is thermally formed with drippers sticking accurately on tape wall. Tape is then cooled by circulating water, consuming less water with less operating cost. It has also special device for anti-rotation of pipe.

Items
Specifications
Size of Tank
2400mm×300mm×30mm
Material for Sizing Adjustment
Tin Bronze
Vacuum Sizing Method
Vacuum (Water cooling with constant temperature by a refrigerator)
Refrigerator
Stainless Steel, with weight of 12.5 tons
Tank Removal Method
Manual Operation
Dripper Sticking
Plastic Core-rubber Tire
Water Flow Controller
Rational Conveyance by Servo Motor

3.5 Second Water Cooling Tank

Item
Specification
Tank Material
Stainless Steel (304)
Tank Size
6000mm×300mm×300mm
Cooling Method
Water Cooling

 
3.6 Tractor an Hole Driller
With differential speed control to the double dragger, the hole punching has     become very stable. Equipped with an optoelectronic switch imported for detection signal together with mechanical adjustment, the accuracy of hole drilling can be ensured.

Items
Sub-items
Specification
Max. Traction speed
120m/min
Drive Motor
 
Brand
Taida Brand
Power
2Kw×2
Pull Roll
 
Pattern
Caterpillar Band
Material
Compounded Rubber
Opening-Closing
Pneumatic

 
3.7 Double Automatic Winder
This device adopts PID control circuit, detect and change rolls automatically, thus having improved quality of the product.  

Items
Specification
Features
Automatic control after receiving signal
Reel Drive Motor
2Kw×2, of Taida Brand
Roll-changing motor
0.75Kw
Winding Displacement Drive Motor
750W, of Taida Brand
Tension control
PID Automatic Control

 
3.8 Human-computer Interface Control
Full automation for production process can be achieved by use of human-computer interface of Taida of Taiwan and PLC control.

3.9 Water Cooling by Circulation
This unit can automatically control water temperature, and use it by circulation, thus saving water.
  

3.10 Water Treatment Unit
This unit can produce pure water which can improve quality of product. Thus no scales can be formed in the molding device and the water pumps and vacuum pumps can be protected.


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 Address:West End of Luzhong Avenue, Laiwu District, Jinan City, Shandong Province, China
 Mobile:86-15163495495 Email:lwplastic@qq.com